Ultra Thin Silicon Steel

High Permeability Electrical Steel Strip for Transformer, Motor & Inductance Core Manufacturing

Product Overview

Ultra thin silicon steel manufactured by Wuxi Zhongxin Special Steel represents a premium-grade soft magnetic alloy specifically engineered for advanced high-frequency electromagnetic applications where conventional electrical steel reaches its operational and efficiency limits.

Through precision cold rolling, controlled decarburization, and advanced continuous annealing technology, our ultra-thin electrical steel achieves exceptional magnetic performance. It significantly reduces eddy current losses across elevated operating frequencies ranging from 400 Hz to 20 kHz (and up to 50 kHz for specialized grades).

As global demand intensifies for higher power density, improved energy efficiency, and miniaturization of electromagnetic components, this thin gauge silicon steel has emerged as an indispensable core material across the modern electrical industry.

We supply high permeability silicon steel that serves as the foundational material for:

  • High-frequency transformers & Switching Mode Power Supplies (SMPS)
  • Precision servo motors & Electric Vehicle (EV) traction motors
  • Aerospace 400 Hz power supplies & generators
  • Uninterruptible Power Systems (UPS) & inductors
  • Renewable energy conversion equipment

Available in both non-oriented (NGOES) and grain-oriented (GOES) variants, our thin-gauge magnetic materials meet the demanding requirements of OEM transformer manufacturers, motor core stamping plants, and electromagnetic component suppliers worldwide. With a strong commitment to consistent quality, technical support, and global logistics capability, Wuxi Zhongxin Special Steel is your trusted B2B partner for reliable bulk wholesale supply.

Key Features & Advantages

  • Ultra-Low Iron Loss: Substantially reduces thermal generation at medium and high frequencies, improving overall energy efficiency and extending equipment lifespan.

  • High Magnetic Permeability: Ensures superior magnetic flux density, enhanced inductor performance, and improved transformer regulation characteristics.

  • Excellent Surface Insulation: Specialized inorganic or semi-organic coatings minimize inter-laminar eddy currents and provide outstanding heat resistance during welding and annealing.

  • Superior Flatness & Dimensional Accuracy: Facilitates precision stamping, lamination stacking, and core assembly with minimal scrap rate.

  • Stable Magnetic Properties: Consistent batch-to-batch performance with minimal magnetic aging effect under long-term operation.

  • Exceptional Stamping Workability: Optimized for high-speed progressive die operations, reducing tool wear and improving production yield.

  • High Mechanical Strength: Maintains structural integrity in high-speed rotating applications such as EV traction motors.

  • Outstanding Anti-Corrosion Performance: Advanced surface coating provides extended shelf life and protects against humidity-related oxidation during international transit.

Widely-recognized-as-a-key-material-in-electrical-engineering.
Cold rolled grain oriented steel sheets stacked for transformer core production
Widely-recognized-as-a-key-material-in-electrical-engineering.

Technical Specifications

ParameterSpecification
Product NameUltra Thin Silicon Steel Strip / Sheet
ManufacturerWuxi Zhongxin Special Steel
Thickness Range0.05 mm, 0.08 mm, 0.10 mm, 0.15 mm, 0.18 mm,0.20mm
Width Range5 mm – 1200 mm (custom slitting available)
LengthCoil or cut-to-length sheets
Surface CoatingInorganic / Semi-organic insulation coating
Silicon Content3.0% – 6.5% (Si-Fe alloy)
Density7.55 – 7.65 g/cm³
Resistivity45 – 82 μΩ·cm
Saturation Induction (Bs)1.80 – 2.03 T
Operating Frequency400 Hz – 20 kHz
Edge ConditionMill edge / Slit edge
Delivery ConditionFully annealed, insulation-coated
Surface QualityFree from cracks, scratches, rust, and inclusions

Standard Grades

Non-Oriented Ultra Thin Silicon Steel

Non-oriented ultra-thin electrical steel exhibits isotropic magnetic properties in all rolling directions, making it the optimal choice for rotating electrical machines where magnetic flux changes direction continuously. It is widely applied in high-frequency motors, EV traction motors, servo systems, and high-speed generators.

Grade Thickness (mm) Iron Loss P (W/kg) Application
10JNEX900 / GT-NO-100 0.10 ≤ 9.0 (1.0T/400Hz) High-frequency motors, servo drives
15JNEX / GT-NO-150 0.15 ≤ 13.0 (1.0T/400Hz) EV traction motors, industrial automation
18JNEH / GT-NO-180 0.18 ≤ 14.5 (1.0T/400Hz) High-speed industrial motors
20JNEH / GT-NO-200 0.20 ≤ 15.5 (1.0T/400Hz) High-speed motors, aerospace generators

Grain Oriented Ultra Thin Silicon Steel

Grain-oriented ultra thin silicon steel offers anisotropic magnetic properties achieved through carefully controlled secondary recrystallization and Goss texture optimization, delivering superior permeability and minimum iron loss along the rolling direction. This material is exceptionally well-suited for stationary magnetic flux applications such as high-frequency transformers, reactors, and precision inductors.

ParameterSpecification
Product NameUltra Thin Silicon Steel Strip / Sheet
ManufacturerWuxi Zhongxin Special Steel
Thickness Range0.05 mm, 0.08 mm, 0.10 mm, 0.15 mm, 0.18 mm,0.20mm
Width Range5 mm – 1200 mm (custom slitting available)
LengthCoil or cut-to-length sheets
Surface CoatingInorganic / Semi-organic insulation coating
Silicon Content3.0% – 6.5% (Si-Fe alloy)
Density7.55 – 7.65 g/cm³
Resistivity45 – 82 μΩ·cm
Saturation Induction (Bs)1.80 – 2.03 T
Operating Frequency400 Hz – 20 kHz
Edge ConditionMill edge / Slit edge
Delivery ConditionFully annealed, insulation-coated
Surface QualityFree from cracks, scratches, rust, and inclusions

Performance Distinction Notice: Non-oriented grades provide uniform magnetic response in every direction, making them ideal for rotational flux applications like motors. Conversely, grain-oriented grades deliver maximum permeability and minimum iron loss specifically along the rolling direction, making them optimal for stationary applications like transformers and inductors. Our technical engineers can assist you in selecting the appropriate grade and thickness based on your design requirements.

Industrial Application Fields

  • High-Frequency Transformers: SMPS, telecom rectifiers, UPS systems, induction heating equipment.

  • Aerospace & Aviation Power Units: 400 Hz onboard power systems requiring lightweight, high-efficiency magnetic cores.

  • Precision Motors & Servo Motors: Industrial automation, robotics, CNC machine tools, semiconductor manufacturing.

  • New Energy Vehicle (NEV) Traction Motors: High-speed permanent magnet synchronous motors, hybrid electric drive systems.

  • Inductors, Chokes & Filters: Power electronics, EMI/RFI suppression, PFC modules.

  • Magnetic Amplifiers & Reactors: Voltage regulation systems, current limiting devices, harmonic filtering.

  • Renewable Energy Equipment: Solar photovoltaic inverters, wind power converters, energy storage systems.

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Non-oriented-silicon-steel-used-in-electric-motor-core

Manufacturing & Quality Advantages

Wuxi Zhongxin Special Steel operates state-of-the-art cold rolling mills, continuous annealing lines, tension leveling equipment, and precision slitting machinery. Our quality control laboratory is equipped with Epstein frames, single-sheet testers, and Soken-type magnetic measurement systems to guarantee absolute precision.

  • Rigorous Testing: Each production coil undergoes multi-stage testing, including thickness tolerance verification ($\pm$0.005 mm), multi-frequency magnetic measurement, surface insulation resistance testing, and chemical spectrum analysis.

  • Full Traceability: Our quality management system complies fully with ISO 9001:2015, ensuring all materials are traceable from raw material to finished product.

  • Strategic Logistics: Located in Wuxi, Jiangsu, we enjoy convenient access to Shanghai Port, Ningbo Port, and Shanghai Pudong Airport, providing competitive logistics advantages for international shipping.

  • Flexible Capacity: Our integrated production supports both small-batch prototype development and large-scale bulk supply for global OEM customers.

Packing, Shipment & Trade Terms

  • Standard Export Packing: Moisture-proof kraft paper, edge protectors, wooden pallet base, steel strap reinforcement, anti-rust VCI film, and plastic outer cover.

  • Coil Weight: 100 kg to 5,000 kg per coil (customizable based on your slitting line capacity).

  • Clear Marking: Grade, thickness, dimensions, batch number, net weight, manufacturer (Wuxi Zhongxin Special Steel), and production date.

  • International Standards Compliance: JIS C 2552 / C 2553, IEC 60404-8, ASTM A876, GB/T 2521, and EN 10107.

  • Flexible Lead Time: 7 – 25 working days depending on order quantity and customization requirements.

  • Complete Documentation: Commercial Invoice, Packing List, Bill of Lading, Certificate of Origin (Form A, FORM E, CO), Mill Test Certificate (MTC), and MSDS

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Slitting Line — Export Packaging
grain-oriented-silicon-steel-core-loss-test
Export Packaging (Full Roll)

FAQ

 

Q1: What is the principal difference between ultra thin silicon steel and conventional electrical steel?
A: Ultra-thin electrical steel (0.05 – 0.20 mm) is specifically engineered for medium-to-high frequency applications (400 Hz and above), offering significantly lower eddy current losses compared with conventional 0.23 – 0.50 mm electrical steel, which is optimized for 50/60 Hz power frequency operation. As eddy current loss is proportional to the square of the material thickness, reducing the gauge dramatically improves efficiency at higher operating frequencies.
Q2: How should I select between non-oriented and grain-oriented grades?
A: Select non-oriented ultra thin silicon steel for rotating machinery such as motors, generators, and alternators where magnetic flux continuously rotates within the core. Select grain-oriented grades for stationary applications such as transformers, inductors, chokes, and reactors where flux follows a defined linear path. The technical team at Wuxi Zhongxin Special Steel is available to assist with grade selection based on your specific operating frequency, flux density, and design requirements.
Q3: Can Wuxi Zhongxin Special Steel provide custom slitting widths and dimensions?
A: Yes. We offer precision slitting from 5 mm to 1200 mm width, with sheet cutting in custom lengths and customized coil weights available according to client production line requirements. Tolerance control on slit width is maintained within ±0.05 mm to ensure optimal compatibility with stamping and lamination equipment.
Q4: Do you provide third-party inspection and mill test certificates?
A: All shipments from Wuxi Zhongxin Special Steel are accompanied by Mill Test Certificates (MTC) detailing chemical composition, mechanical properties, magnetic performance, and dimensional verification. SGS, BV, TÜV, and Intertek third-party inspection is fully supported upon customer request, with inspection costs typically arranged according to standard international trade practice.
Q5: What is the minimum order quantity for international orders?
A: MOQ is flexible based on grade availability and specification. Standard grades typically support trial orders starting from 500 kg, while custom specifications usually require commercial-scale quantities of 2 – 5 tons depending on customization complexity. Contact our international sales team for project-specific quotations and feasibility assessment.
Q6: Which payment terms and shipping methods are supported?
A: T/T (telegraphic transfer), L/C at sight (irrevocable letter of credit), and D/P (documents against payment) payment terms are accepted. Wuxi Zhongxin Special Steel arranges shipment by ocean freight (FOB, CIF, CFR), air freight, and DDP door-to-door delivery across major international ports. For repeat customers and long-term partnerships, additional credit terms can be discussed.
Q7: How is the magnetic performance verified before shipment?
A: Every batch undergoes Epstein frame testing or single-sheet testing in accordance with IEC 60404 standards. Magnetic flux density (B), iron loss (P), and permeability (μ) are measured at specified frequencies (50 Hz, 400 Hz, 1 kHz, and customer-specified frequencies). Test results are recorded in the MTC and traceable by coil number.
Q8: Can technical samples be provided for qualification testing?
A: Yes. Wuxi Zhongxin Special Steel provides technical samples for material qualification, design verification, and prototype development. Sample sizes typically range from 1 – 50 kg depending on grade and thickness specification.

 

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